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Crate washers and conveyor washers

An industrial crate washer or continuous washing machine cleans at the pace of your line. Crates, pallets and containers go in dirty and come out washed and dry. For bolts, nuts and other small parts there is the screw drum.

Crates, pallets, containers and traysModular constructionWashing, rinsing and drying in one passAlso with two belts or two levelsAutomatic stacking and destacking possible

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Long stainless steel conveyor washer with conveyor belt and yellow safety fencing

What is a crate washer?

A conveyor washer or continuous washing machine cleans products continuously while they move through the machine on a conveyor belt, in a screw drum or on a cardan system. Crate washers and pallet washers are the best-known versions. The washing, rinsing and drying steps follow each other inside the same tunnel.

Who uses it and what for

Once cleaning becomes a continuous process instead of an operation per part, a continuous system is the answer. The capacity is set by your line speed, not by the contents of a basket.

Typically removes

product residuesoilcutting fluiddust and dirtchips

Industries

  • Food industry and logistics
  • Series production and machining
  • Automotive supply
  • Supply and reusable packaging
  • Plastics processing

Typical parts

  • Crates, containers and trays
  • Pallets and reusable plastic containers (RPCs)
  • Bolts, nuts, couplings and small parts
  • Machined parts on a belt
  • Lids, grids and moulds

Which conveyor or crate washer suits your parts?

Compare the versions on the values that drive the decision. The full specification table for each model is further down this page.

Comparison of the versions
T-LineT-BinT-DrumT-Multi
Transportbelt conveyorbelt conveyorscrew drumcardan system
Forloose partscrates, pallets, traysbolts, nuts, small partsseveral stations
Washingssss
Rinsingson requestss
Dryingson requestss
Phosphating and passivationon requeston requeston requeston request
Automatic stacking and destacking-o--

Swipe the table to the left to see all the columns.

s = standard, o = optional, na = not available for this model, - = not stated in the product documentation, on request = possible, matched to your process. All values are subject to technical modifications. The connection values for your installation are confirmed in the quotation.

The models

For each model: the key values, the features and the full specification table. Expand the ones you want to compare.

Stainless steel conveyor washer with belt conveyor and spray manifolds

Phibo T-Line

Belt conveyor washing system

Transportbelt
Processeswashing, rinsing, drying
Configurationmodular
Capacityper line
  • Continuous cleaning of loose parts on a belt conveyor
  • Washing, rinsing, drying, and optionally phosphating, passivation and lubricating
  • Spray nozzles positioned to match the shape of your parts
  • Loading and unloading, manual or automatic
  • Capacity matched to your line speed
Request the price for this version
Full technical specifications
Technical specifications Phibo T-Line
Applicable processespre-washing, washing, rinsing, phosphating, passivation, lubricating, drying, loading and unloading
Transportbelt conveyor
Dimensions and capacitydetermined per project, based on your line speed and production volumes
ControlPLC

s = standard, o = optional, na = not available for this model, - = not stated in the product documentation, on request = possible, matched to your process. All values are subject to technical modifications. The connection values for your installation are confirmed in the quotation.

Technical drawing of a continuous washing machine for crates and pallets, with infeed and outfeed belts

Technical drawing of this version.

Phibo T-Bin

Crate washer and pallet washer

Forcrates and pallets
Transportbelt
Version1 or 2 belts
Stackersoptional
  • For crates, pallets, trays, RPCs, grids, moulds, lids and baskets
  • Modular: also with two belt conveyors or two levels
  • Automatic stacking and destacking, spinners and bumpers available
  • Compact design, built for minimum water, energy and detergent consumption
  • Fully automatic loading, processing and unloading
Request the price for this version
Full technical specifications
Technical specifications Phibo T-Bin
Applicationscrates, pallets, trays, RPCs, grids, moulds, lids, pots and baskets
Transportbelt conveyor, two-belt or two-level version available
Ancillary equipmentstackers and destackers, spinners and bumpers
Automationloading, processing and unloading can be fully automatic
Dimensions and capacitydetermined per project

s = standard, o = optional, na = not available for this model, - = not stated in the product documentation, on request = possible, matched to your process. All values are subject to technical modifications. The connection values for your installation are confirmed in the quotation.

Continuous washing machine with screw drum for cleaning small parts

Phibo T-Drum

Screw drum for small parts

Transportscrew drum
Forsmall parts
Processeswashing, rinsing, lubricating, drying
ControlPLC
  • For bolts, nuts, screws and fittings: too small to place in baskets
  • The screw drum transports and cleans at the same time
  • Washing, rinsing, lubricating and drying during transport
  • Fully stainless steel, including drum and spray nozzles
  • PLC with touchscreen, level monitoring and automatic water supply
Request the price for this version
Full technical specifications
Technical specifications Phibo T-Drum
Applicable processespre-washing, washing, rinsing, phosphating, passivation, lubricating, drying, loading and unloading
Transportscrew drum
Versionstainless steel housing, stainless steel screw drum and nozzles, stainless steel heating, stainless steel fine filtration
ControlPLC with touchscreen, CE compliant components, 24 V control, emergency stop
Safety devicestemperature control, level monitoring, pump and heater protection, automatic water supply, lid interlock
Dimensions and capacitymatched to your process and production volumes

s = standard, o = optional, na = not available for this model, - = not stated in the product documentation, on request = possible, matched to your process. All values are subject to technical modifications. The connection values for your installation are confirmed in the quotation.

Technical drawing of a multi-station continuous system with overhead conveyor and successive treatment chambers

Technical drawing of this version.

Phibo T-Multi

Multi-station continuous system

Transportcardan
Stationsseveral
Processeswashing, rinsing, drying, lubricating
Constructionmodular
  • Several stations in sequence, each with its own process step
  • Spray nozzles positioned to match the shape of the part
  • Spray nozzles at different angles
  • Runs at the speed of your production line
  • Can be extended modularly
Request the price for this version
Full technical specifications
Technical specifications Phibo T-Multi
Process stepswashing, rinsing, drying, lubricating, passivation, phosphating
Transportmulti-station cardan system
Spray manifoldsdesigned around the geometry of the part to be cleaned, with nozzles at different angles
Speedmatched to your production line
Dimensions and capacitydetermined per project

s = standard, o = optional, na = not available for this model, - = not stated in the product documentation, on request = possible, matched to your process. All values are subject to technical modifications. The connection values for your installation are confirmed in the quotation.

How it works

Infeed

Products arrive on the belt, in the drum or on the cardan system, manually or from your existing line. On crate washers a destacker can take the crates off the stack one by one.

Washing and rinsing

Spray sections wash and rinse during transport. The spray nozzles are set to match the shape of your product.

Additional processes

Phosphating, passivation and lubricating are built in as extra zones, depending on your process.

Drying and discharge

A drying zone blows the products dry. On crate washers a stacker stacks them up again, ready to take away.

Options and versions

These systems are built entirely in stainless steel. Which stainless steel grade you need, AISI 304 or AISI 316, depends on your product and on your cleaner. We determine that per project.

  • Two conveyor belts or two levels
  • Automatic stacking and destacking, spinners and bumpers
  • Version for crates, pallets, trays, RPCs, grids, moulds, lids and baskets
  • Spray manifolds tailored to the geometry of your product
  • Matched line speed, with automatic infeed and outfeed

What comes with the machine

  • You get the machine delivered, installed and commissioned
  • You get it CE marked, with a declaration of conformity and a manual
  • Your operators receive training at commissioning, and that is included in the price
  • We choose the right cleaning product for your contamination and your material together with you
  • Your cleaners, additives and process fluids come from the same supplier, so you have only one point of contact
  • An annual inspection keeps the installation safe, and you can cover it in a maintenance service contract
  • You arrange maintenance, repair and overhaul directly with Phibo

What is included in the machine price and what is charged separately is always itemized in your quotation.

Why buy from Phibo

You buy from a surface technology specialist

Phibo Industries has worked in surface technology and industrial cleaning since 1988, from cleaning and degreasing to blasting and surface treatment. That experience sits behind this range as well, and behind the advice you get with it.

We call you before you decide

Send us your application and we go through it with you on the phone: your parts, your contamination and your volumes per day. That way you know which model fits and which options make sense, with the connection values alongside. The full specifications are on this page, so you go into that conversation already prepared.

Your workshop is never down for long

You arrange maintenance, repairs and spare parts directly with Phibo. With a maintenance service contract your machine is inspected every year, safety included, so that you avoid downtime.

You only have one number to call

The machine, the cleaners and additives, the spare parts and the maintenance: everything comes from Phibo. One partner, from the first conversation to the last spare part.

From request to a running machine

Four steps. You decide how far you go before you commit.

Send us your specifications

You give us the dimensions and the weight of your parts, the material, the contamination and the number of parts per day. A photo of a dirty part often says enough on its own.

We call you

After your request we contact you by telephone and go through exactly what you clean. That way everything is right before a quotation is drawn up, and it saves a round of back-and-forth.

Machine proposal and price

You receive a proposal with the models that suit your parts, the options that make sense for your process and the connection values. For a standard machine the price is included straight away. Without obligation.

Delivery, installation and commissioning

We deliver, install and commission the machine, determine the right cleaning product together with you and train your operators. The machine is handed over to you with CE marking.

Frequently asked questions

What throughput is achievable?
That follows from your line speed, the dimensions of your products and the level of cleanliness you need, because these systems are built to a modular design. We deliberately do not give a general figure for it, because it varies too much from one application to the next. Give us the number of parts per hour, the dimensions and the contamination, and we will work out a configuration with the achievable throughput included.
What is the difference between a crate washer and a belt conveyor washer?
Technically a crate washer is a conveyor washer, but with spray manifolds and transport matched to crates and bins. A general belt system is intended for loose parts lying flat on the belt.
I have very small parts, such as bolts and fittings. Which system suits them?
A screw drum system. A screw drum feeds the products through and along the way they are washed, rinsed, lubricated and dried. That saves you the handling time and the losses that come with loading parts into baskets.
Does such a system fit into my existing line?
That is exactly the starting point. Dimensions and configuration are matched to your space, your line speed and your production volumes. Our product and project engineering works that out, after a process review.
Can loading and unloading be automatic?
Yes. For crate washers there is a unit that automatically destacks the dirty stack and restacks the clean crates on the other side: you set down the dirty stack and take the clean stack away at the other end. For other systems we look at infeed and outfeed project by project.
Which cleaner or additive do I use in this machine?
We supply the cleaner with the machine, because it helps determine the result. Phibo has its own range of water-based cleaners and additives, from corrosion-inhibiting cleaners to defoamers. We choose the product and the dosage that suit your parts together with you, based on your contamination and the material of your parts.
What happens after I send a request?
We call you. Before we work out a quotation, we go through your parts, your contamination and your volumes together, so that the proposal is right straight away. So you get a real conversation with someone who knows the machines, and not an automatic e-mail with a brochure.
Is the machine CE compliant, and does it have to be inspected every year?
You receive the machine with CE marking, with a declaration of conformity and a manual. An annual inspection keeps the installation safe and reliable. You can arrange that with us in a maintenance service contract, together with the periodic maintenance.
What happens after delivery?
Phibo remains your point of contact. After commissioning and the training of your operators you can cover what follows in a maintenance service contract, so that your installation is inspected periodically and keeps running as it did on day one. We match what goes into your contract to your machine and to how intensively you use it. We put that on paper together with the quotation.
How does it work for service and spare parts?
You arrange maintenance, repairs and overhauls directly with Phibo, and the spare parts as well. For parts that are not in stock, you receive a lead time straight away.
What warranty do I get, and what is the delivery time?
You get one year of warranty, on every machine. The delivery time depends on the installation you choose and is therefore always stated in your quotation.
Is the training of our operators included in the price?
Yes. On delivery and commissioning we train your operators, and that is included in the price. That way everyone who works with the machine knows how to operate and maintain it.

The right cleaner is part of it

A parts washer only pays off fully with the right product in the tank. Phibo supplies the cleaners and additives itself and chooses with you the product that suits your contamination and the material of your parts.

We stay involved after commissioning

We offer maintenance service contracts that keep your installation supported: periodic inspection, timely replacement of wear parts and a fixed point of contact at Phibo. That keeps the machine running as it did on day one.

Not sure which model suits your parts?

Send us the dimensions and the weight of your parts, the contamination and the number per day. We call you and go through your application, so that we can propose the right model straight away, with the options that make sense and the connection values included. Would you rather talk it through now? Call us at +32 55 21 98 99.

Request a callback

Find out which model suits your parts

Fill in the form below. The more you tell us, the more concrete our proposal can be.

  1. We call you and talk through what you clean
  2. You get a proposal with the model that suits your parts, the options that make sense and the connection values
  3. For a standard machine the price comes with it straight away

Would you rather speak to someone right away? Call +32 55 21 98 99.

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